A fellow I met on RCSE (Jerry) just
finished a Chrysalis Two Meter and it has standard covering on the wings
and weighs in at 32.5 oz a little over the 26-27 oz advertised weight.
This is not a problem but what concerned me is his comment "I suspect the
standard weight is useful for added strength, because the wing does flutter
when launching into a good headwind." I have seen Chrysalis HLGs have a
flutter when used with a mini high start unless you keep the nose up to
almost popoff angles. I am concerned because the wind does blow here.
Ideas?
From : Don Stackhouse
The Chrysalis 2-meter is quite a bit different from the HLG version,
particularly with regard to torsional stiffness. The 9/16" wide full box
spar of basswood and 1/32" birch ply is in a different league altogether
from what we have in the HLG. That said, it still isn't a D-tube, and so it
doesn't have a huge surplus of torsional stiffness. It was designed to
compete with the likes of the Gentle Lady, the Riser, the Kestrel and the
Spirit, flying mostly off of a hi-start. If you try to treat it like an F3B
model, it will start trying to discuss the matter with you in no uncertain
terms!
Like the HLG Chrysalis, we wanted to keep it easy for beginners (thus the
specification for a dowel leading edge and no leading edge sheeting). The
torsional stiffness is adequate considering its intended purpose.
The choice of covering material has a large influence on torsional
stiffness. The best we've found in this regard is good old fashioned
transparent Monokote. It's a little lighter than Ultracote and Oracover,
and noticeably stiffer as well. Of course this does make it a bit more
brittle, so if you plan to do a lot of lawn-dart landings it might be
better to give up a little flutter resistance and use regular weight
Ultracoat. We do not recommend the lightweight Ultracoat or Oracover for
the wings, although you could probably get away with it for the outer
panels. The lightweight coverings should work OK for the fuselage and tail.
Considering the beatings and abuse that 2-meters seem to get routinely
subjected to, we don't recommend Varathane alone for the fuselage and tail.
With 5.02 square feet of wing area, the weight savings isn't that
significant.
32.5 oz. is quite portly for a 2-M Chrysalis, my guess is he used too much
glue, or beefed up something that didn't need beefing up, or put too much
paint on the tail and needed extra lead in the nose. In any case, the wing
loading is still quite low at that weight, it's total weight is still
lighter than most 2-meters, and it should fly quite well. Joe Hahn had his
at a local RES contest Sunday ballasted up to almost that weight, and found
that he had quite a bit of additional searching ability with very little
tradeoff in thermalling ability. We fly the Speed 600 electric prototype at
between 41.5 and 46.5 ounces (depending on battery size) with very good
results. Wing loading in that mode is from 8.27 to 9.26 oz./sq.ft..
Needless to say, penetration is not a problem (I have no trouble at all
penetrating 20 kt. winds at 26 oz. with the sailplane version), but it
still thermals fine at that weight.
As far as hints and mods, you do have a lot of wind out there so it is
definitely a valid concern. So how exactly do we go about transforming this
simple, all-wood sport model into an armor-piercing, gale-force winch rocket?
If you want to add some serious extra durability and stiffness to the
fuselage and tail, a number of folks have reported good results from
applying 1/2 or 3/4 oz. glass using Varathane instead of epoxy. If done
right, it adds very little extra weight, but a huge amount of strength and
stiffness. If you add it with a +/- 45 degree fiber orientation to the tail
boom and tail surfaces, it will help their torsional stiffness (and
therefore their flutter resistance) tremendously.
If you're planning on a lot of winching in gusty conditions, I would be
concerned about both flutter and sudden high bending stresses in the wing.
You might consider adding some carbon to the inboard main spar caps
(probably about .014" on top and .007" on the bottom), then wrapping that
with some 1 oz. glass, preferably on a +/- 45 degree orientation. This will
help both the bending and the torsional properties. Don't forget to use
carbon instead of the 2" spanwise glass tapes over the main spar caps at
the center section joint. For additional torsional stiffness, you might try
adding some 1/64" ply shear webs to the rear spar as well. Diagonal struts
of 1/16" x 1/8" spruce or basswood top and bottom between the leading edge
and the main spar, and the main spar and the rear spar could also help.
Lots of extra work, but it would add a lot of stiffness for a small amount
of extra weight.
One other wing option, you might find it easier to put a small servo on
each spoiler out in the wing, rather than running linkages from both
spoilers to the single spoiler servo in the center section. With no spoiler
in the middle, you can close up the notch in the bottom of each "A" rib,
leave the bottom sheeting in the center section intact, all of which makes
the forward part of the center section stronger. You then also have the
option for differential spoiler to assist roll control, in case you need
more roll authority in turbulence. Illegal for RES contests, but perfectly
OK for sport flying or regular TD contests, and it's not much trouble to
switch back to pure spoilers only if necessary.
As long as you're adding all this to the wing, you probably should add some
.007 carbon to the tail, diagonally from the leading edge at the fuselage
to just ahead of the hinge line at the tip, on both the top and bottom.
This will help the torsional stiffness of the stabs, another flutter prone
area. Of course if you tried the 1/2 oz. glass and Varathane on the tail,
the surfaces might be stiff enough already. Depending on your taste in C/G
and towhook locations, you may also want to add some extra reinforcement to
the joint at the roots of the stabs; a well-aft or well forward towhook or
C/G can subject this joint to some very high bending loads.
Use .032" music wire for the tail surface pushrods. You'll need to make a
splice under the wing to make the pushrods long enough to reach servos in
the nose, make sure you keep the pushrods very straight in the vicinity of
the splice. Use the outermost hole on the control horn, and make the arm on
the servo longer if you need more travel.
You will aslo probably want to use a bolt-on wing attachment. We've heard
one or two reports of folks with heavy feet on the winch peddle pulling
enough line tension to overcome the rubber band tension, causing the wing
to lift off the saddle and slip aft a little bit! Of course a few extra
rubber bands and some wing saddle cushion might also be a good solution.
Those are all the mods that come to mind for now. The 2-meter Chrysalis
isn't a silk purse, but neither is it a sow's ear. It's a good, basic, fun
model. It works very well for its intended purpose, still works
surprisingly well for some unintended purposes. With a few good mods it is
possible to make it better suited for some extreme applications.
Don Stackhouse
DJ Aerotech
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