I have a question regarding the best way to mount the elevator to a round
carbon Tailboom.
I recently built a HLG and the instructions just told me
to remove the covering from the finished elevator, rough sand the boom in
the area of contact, and use an epoxy to join the two surfaces. I was out
flying this model for the first time today, and after 5 successful flights,
I noticed that my tail feathers were loose after the last landing. I was
flying on Astroturf to avoid any clumps of grass, and didn't notice
catching the tail at all. Is there an attachment method that might be
recommended?
From : Don Stackhouse
Sounds like your glue joint did not have enough contact area to get the job
done. Try mixing up a mixture of slow epoxy, milled fibers and
microballoons to about the consistency of peanut butter, then using that to
make a smooth fillet between the boom and the stabilizer surface on both
sides. For even more strength, apply a "strap" of fiberglass tape and epoxy
over the top of the tailboom, down the sides of the fillets and out over
the surface of the stabilizer for about 1/2" to each side of the tailboom.
For an HLG, a tape cut from 1 oz. cloth should be adeqaute in most cases.
To save weight, wet out the tape with epoxy on another surface, then
transfer it to the model. This will cut down on the amount of epoxy required.
Don Stackhouse
DJ Aerotech
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